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Durian Shell Biochar Production

June 26, 2026

While durian offers a delicious treat, it also generates a significant amount of solid waste. The durian shell accounts for approximately 65% ​​to 70% of the durian's total weight. Global annual durian production exceeds 5 million tons, with a considerable portion of the shells being discarded or incinerated. This not only wastes resources but also places a heavy burden on the environment. Through pyrolysis carbonization technology, durian shells can be transformed into high-value-added biochar materials. Durian shell biochar shows broad application prospects in wastewater treatment, energy storage, and soil remediation.

Henan Mingjie Environmental Equipment Co., Ltd

Durian shells are suitable for biochar production, which is closely related to their unique chemical composition and microstructure. Durian shells are mainly composed of cellulose, hemicellulose, and lignin. These components gradually decompose and rearrange during high-temperature pyrolysis, forming carbon materials with a rich porous structure. The durian shell itself has a naturally porous structure, which provides a good structural basis for the further development of pores during subsequent pyrolysis.

Furthermore, durian shells, as an agricultural and forestry waste, are widely available and inexpensive. They meet the basic requirements for biochar production: a wide range of raw materials, low cost, and simple preparation. Biomass carbonization plant can convert durian shells into biochar. This solves both the waste disposal problem and achieves high-value utilization of resources.

Henan Mingjie Environmental Equipment Co., Ltd

How to Make Durian Shell Biochar?

The core of durian shell biochar production lies in the pyrolysis carbonization process. Biomass carbonization equipment converts waste durian shells into biochar, syngas, and bio-oil through high-temperature pyrolysis in an oxygen-free atmosphere.

 

Large-Scale Production Process of Durian Shell Biochar
Raw Material Pretreatment: Fresh durian shells are first crushed into uniform particles of approximately 2 cm using a crusher, then fed into a dryer to reduce the moisture content to below 15%. This step is crucial, significantly reducing energy consumption and improving efficiency in subsequent carbonization.
Henan Mingjie Environmental Equipment Co., Ltd
High-Temperature Carbonization: The pretreated material is fed into the core reactor of a continuous carbonization furnace via a sealed feeder. Under high-temperature conditions (300-800℃) and in oxygen-free or limited-oxygen environments, the crushed durian shells undergo pyrolysis, converting into biochar.
 
Product Collection and Post-Processing
Biochar: The high-temperature carbonized product is discharged through a water-cooled spiral slag discharge device and collected and packaged in bags.
Syngas: The syngas generated during pyrolysis can be collected through pipeline separation. This gas is purified in the biochar production equipment and then recycled back into the furnace for combustion. It provides heat to the system, achieving energy self-sufficiency.
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