Recently, Mingjie company received feedback from South African customers about their waste tyre pyrolysis project. The client stated that their waste tyre pyrolysis project has started running and has achieved good results. The following pictures show the waste tyre pyrolysis equipment running site.
The successful operation of the client's tyre pyrolysis project has profoundly impacted the waste tyre processing industry and related sectors. This project has set a benchmark within the waste tyre processing industry, providing other companies with successful experience and operational models to draw upon.
From a related industry perspective, the pyrolysis oil produced by the tyre pyrolysis project provides a new source of raw materials for the refining industry. This alleviates the pressure of traditional oil resource shortages and reduces refineries' dependence on imported crude oil.
The batch tyre pyrolysis equipment used by the customer. It offers flexibility, controllability, and adaptability, making it a preferred solution for small and medium scale waste tyre recycling.
Advantages of Batch Tyre Pyrolysis Equipment
High adaptability to raw materials: Scrap tyres do not require highly standardized pre-treatment, and can be directly processed in various specifications (passenger and truck tyres). Even small amounts of rubber product scraps can be mixed in, reducing raw material sorting costs.
Flexible and controllable operation: Utilizing a "batch feed - closed pyrolysis - batch discharge" model, pyrolysis temperature, time, and other parameters can be adjusted based on raw material characteristics. For example, when processing truck tyres, the pyrolysis time can be appropriately extended. This avoids the product quality instability associated with continuous equipment due to raw material fluctuations.
Low investment and maintenance costs: Waste tyre pyrolysis plant occupies a small footprint, with initial investment only one-third to one-half that of continuous pyrolysis plant. Furthermore, the core components (pyrolysis furnace and condensation system) are simple in structure, making ongoing maintenance easy.
Tyre to Oil Pyrolysis Project Operational Results
Economic Benefits
The client's tyre pyrolysis project has demonstrated excellent economic benefits. Through efficient pyrolysis of waste tyres, the project produces a large number of commercially valuable products.
Pyrolysis oil, one of the main products, continues to see growing market demand and maintains a relatively stable sales price.
The finely processed carbon black has found widespread application in industries such as rubber and plastics.
In addition, the separated steel wire is also highly sought after by steel recycling companies.
The sale of waste tyre pyrolysis products generates substantial revenue for the solid waste pyrolysis project. The waste tyre pyrolysis project is highly profitable and attractive, generating significant economic benefits for the company and providing generous returns for investors.
Environmental Benefits
The client's tyre pyrolysis project has also achieved remarkable environmental benefits. Mingjie Group provides advanced pyrolysis technology and efficient exhaust purification equipment, significantly reducing harmful emissions.
Compared with traditional waste tyre treatment methods, this project reduces sulfur dioxide emissions, nitrogen oxide emissions, and particulate matter emissions. This effectively improves surrounding air quality and reduces atmospheric pollution.
Regarding wastewater treatment, the waste tyre pyrolysis project has established a comprehensive wastewater treatment system. This system recycles wastewater generated during the production process, reducing water waste.
Regarding waste residue, the tyre pyrolysis project primarily consists of carbon black and minor impurities from pyrolysis. Through comprehensive utilization, waste residue generation has been significantly reduced, achieving zero emissions. Most of the carbon black is recycled and reused in the manufacture of rubber products, inks, and other products.
Resource recovery rate is a key indicator of waste pyrolysis to energy project environmental impact. Through pyrolysis technology, our client's tyre pyrolysis project efficiently recycles rubber, steel wire, carbon black, and other resources from waste tyres. This maximizes resource utilization and reduces dependence on natural resources.
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