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Oil Sludge Pyrolysis Plant

Applicable fuel : Coal/natural gas/LPG/ Diesel/wood/pyrolysis oil
Thickness of Reactor : 16mm/18mm
Cooling method : Water Cooling
Land Required : 300-400m2
Operating Pressure : Constant pressure

Send E-mail : inquiry@mingjiegroup.com

Technical Parameters

Item Content
Model No Capacity Reactor Size Operation
MJ-2 2T/D D1400*L4000mm Skid Mounted Batch Type
MJ-6 6T/D D2200*L6000mm Batch Type
MJ-10 10T/D D2600*L6600mm Batch Type
MJ-12 12T/D D2800*L7100mm Batch Type
MJ-15 15T/D D2800*L8000mm Batch Type
MJL-15 15-16T/D D2800*7100mm Semi-continuous Type
MLL-20T 20-25T/D L12500*W2200*H2500mm Fully continuous Type
MLL-20P 25-30T/D D1600*L26000mm Fully continuous Type
MLL-30T 35-40T/D D1600*L26000mm Fully continuous Type
Applicable fuel Coal/natural gas/LPG/ Diesel/wood/pyrolysis oil
Thickness of Reactor 16mm/18mm
Cooling method Water Cooling
Land Required 300-400m2
Operating Pressure Constant pressure

 

Product Description

3D Drawing (for your reference)

Henan Mingjie Environmental Equipment Co., Ltd

 

Applicable Materials

Pictures Raw Material Description
Henan Mingjie Environmental Equipment Co., Ltd Waste tires The most popular materials for waste tires , final products can be fuel oil,
steel wires and carbon black, average oil yield  40%-45%.
Henan Mingjie Environmental Equipment Co., Ltd Waste Plastics Plastics can be PP/PE/PS/ABS,PP/PS  60%-70%,HDPE around 80%,
ABS about 40%. plastic pyrolysis will generated a large scale of
combustible gas,which will be recycled in the system.
Henan Mingjie Environmental Equipment Co., Ltd Oil Sludge Final products from oil sludge will be mainly slag and oil, yield depends
on the materials, the main purpose is to realize zero pollution releasing.
Henan Mingjie Environmental Equipment Co., Ltd MSW Mixed MSW needs to be sorted firstly, plastics separated from MSW can
be processed, oil yield of mixed plastics will be 30-50%.
Henan Mingjie Environmental Equipment Co., Ltd Medical Waste Medical waste needs to be disinfected by microwave before processing in
pyrolysis system, oil yield will be 30-50%.
Henan Mingjie Environmental Equipment Co., Ltd Aluminized Paper Aluminized Paper can be processed by pyrolysis system, oil yield depends on
materials , averagely plastic including materials is 35%, aluminum around 20%. 
Henan Mingjie Environmental Equipment Co., Ltd Waste Cables Oil yield of waste cables depend on the materials, PE cable can reach above
70%, Rubber cables around 35%, metals (copper or aluminum) will be separated.

 

Comparison of different Operations

No Operation Description
1 Batch

Henan Mingjie Environmental Equipment Co., Ltd   Capacity 2T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.


Henan Mingjie Environmental Equipment Co., Ltd   Auto screw carbon discharging , no dust flying , high efficiency.


Henan Mingjie Environmental Equipment Co., Ltd   Modular design condenser , more convenient for installation and transportation , Furnace door (shape and
       size) can be designed based on client requirement.


Henan Mingjie Environmental Equipment Co., Ltd   Special emission purification system.

2 Semi-continuous

Henan Mingjie Environmental Equipment Co., Ltd   Capacity 15-16T per day, Auto feeding system ,Materials needs to be shredded smaller than 50mm.


Henan Mingjie Environmental Equipment Co., Ltd   Loading under high-temperature, no need to wait for reactor cooling ,Fully enclosed production system.


Henan Mingjie Environmental Equipment Co., Ltd   Auto screw carbon discharging , no dust flying , high efficiency.


Henan Mingjie Environmental Equipment Co., Ltd   Special emission purification system.

3 Fully Continuous

Henan Mingjie Environmental Equipment Co., Ltd   Capacity 20-45T tires per day , materials needs to be smaller than 20mm, Auto feeding and auto carbon
       discharging 24 hour per day.


Henan Mingjie Environmental Equipment Co., Ltd   Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.


Henan Mingjie Environmental Equipment Co., Ltd   No need for foundation, easy to be transported to another project.


Henan Mingjie Environmental Equipment Co., Ltd   Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,
       no dust flying.


Henan Mingjie Environmental Equipment Co., Ltd   Special emission purification system.

Advantages Description

  • Customized design, configuration adjusted to meet your different requirements.
  • Modular design cooling system, combining oil gas cooling system, oil storage tank and hydroseal, more convenient for transportation and installation.
  • Auto screw discharging system, with water cooling, make sure high efficiency, production safety, fully enclosed to eliminate dust flying, meet higher environmental standards, better care workers’ health.
  • Steel structure burner and reactor base, reduce civil works, and shorten installation time.
  • All products certified by CE and ISO, also SGS.

Typical Output From Tire Pyrolysis Process

Henan Mingjie Environmental Equipment Co., Ltd

Application Of Final Products

  • Pyrolysis oil :
  • Can be used directly in the heavy oil generator to get electricity.
  • Part of it can be used back to pyrolysis machine for heating the reactor.
  • Can be sold directly, widely used in ceramic factory, cement factory, steel factory, hotels, etc.
  • Can be refined to be non-standard diesel, can be used in the diesel generator, boat, and other heavy duty low speed diesel engines.
  • Will be recycled to the furnace for heating the reactor.
  • Carbon black :
  • Can be pressed to be briquettes and used as fuel.
  • Can be used to produce rubbers pads , rubber belt , soles, etc.
  • Can be further reprocessed to be higher quality, and used as fortifier and filler of plastic and rubber industry or as color master batch.
  • Steel Wires ( from waste tires) :
  • Can be sold directly to steel factory.
  • Combustible gas :
  • Will be recycled to the furnace for heating the reactor.

Profit Analysis (10T/D)

Daily Running Cost
Item Unit Price Total Amount
Price of raw materials  USD55/T, 10T USD 55/T*10T=550USD
Salary for workers USD15/person/day 4 person*USD 15/person/day= USD 60
Fuel consumption 420m3, USD0.43/m3 USD0.43/m3*420m3=USD 180.6 
Electricity consumption 18KW/H, USD 0.12/unit 0.12/unit*18kw*18h=USD38.88
Other Cost USD 20 USD 20
Total   USD 849.48
Daily Income
Pyrolysis oil (45%) 4.5T, USD420/T 4.5T*USD420/T=1890USD
Steel wires (15%) 1.5T, 180USD/T 1.5T*USD180/T=270USD
Carbon black (30%) 3T, USD 50 /T 3T*USD50/T=150USD
Combustible gas (10%) Recycled in the system  
Total   2310USD
Remark: The above datas come from Chinese Market, just for your reference.
Daily Profit 2310USD-849.48USD=1460.52USD
Monthly Profit (25 days) USD 1460.52/day*25 days=36513USD
Yearly profit (10 months) USD 36513/month*10 months=365130USD 

 

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